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Anvil repair

  • March 28, 2016 7:00 AM
    Message # 3913696

    i bought a Peter Wright anvil at the Weaverville Hammer-In. The anvil is 89 lbs and in good overall condition. The anvil is flat along the length of its face but domed across the face with very rounded edges. I attempted an edge repair by pre-heating to 400 degrees using a temp stick to gauge temperature, building up the edges with Stoody 1105 rod on DC straight polarity, cooling slowly in vermiculite over night and then removing excess material with a right angle grinder and a belt sander.

    The anvil looks great and most of the face has great rebound using a 1" steel ball at 12". There is a soft area adacent to the weld that has poor rebound and steel ball left small dents in that area. I guess I got the anvil too hot during welding or maybe the vermiculite let that part of the face anneal.

    I think I can attempt to heat treat the anvil by heating it in my coal forge to face non-magnetic and cooling it in a series of three portable horse watering troughs with maybe some ice to keep the quench water temperature down.

    One blacksmith buddy suggests using the anvil as is but I can imagine what a hammer miss hit in that soft area would do. Any thoughts or suggestions?

    Thanks,

    Steve

  • May 01, 2016 8:17 PM
    Reply # 3997710 on 3913696
    Hawk
    I'm grtaeful you made the post. It's cleared the air for me.
  • May 15, 2016 6:21 PM
    Reply # 4021629 on 3913696
    Anonymous
    It's too late to leave it as found,  most smith's round the edges anyway. If you need a sharp edge make a plate to fit the hardy hole that way you have both Sharp and round. At this point I vote to use as is. Hardening the face requires high pressure water such as from a fire hose to break through the steam barrier that will be generated. 

    The answer to hammer marks on the face in the soft spot is to learn hammer control and don't hit the soft spot. 

  • September 03, 2016 10:56 PM
    Reply # 4227826 on 3913696
    Anonymous

    I agree with Wayne. The "HAZ" (heat affected zone) on welded, hardened steel is unavoidable. Pre-heating just helps to avoid quenchback cracking.

    That's why welding on an anvil is absolutely a last resort and generally to be avoided unless the anvil face is separated or so cratered as to be completely unusable.

    I had major torch cuts in mine and had little choice, but even then i prepped fastidiously, pre and post heated, etc, and did as little  welding as possible.... Now, many years later, i'm beginning to see some hairline cracks in the HAZ.

    The deed being done, i use a very hard, polished, rounding hammer ( slightly domed face) to gently work dings back to flat...The same technique works on the horn too. The advantage is that the soft area gradually work hardens.  The drawback is that it'll eventually get too brittle and crack.


  • March 09, 2017 8:25 PM
    Reply # 4658424 on 4227826
    Adelaide
    Apoatcireipn for this information is over 9000-thank you!

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